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Embroidery vs Screen printing

Embroidery vs Screen Printing – Which one is right for your shirts?

Are you planning to personalize your shirts but unsure whether to choose embroidery or screen printing? We’ve got you covered! In this blog post, we’ll delve into the pros and cons of both methods to help you make an informed decision.



  1. Professional and Durable: Embroidery adds a premium touch to your shirts, making them look classy and professional. The stitching lasts longer, making it ideal for work uniforms and long-lasting designs.
  2. Texture and Depth: Embroidery offers a 3D texture and depth that screen printing can’t replicate, giving your designs a unique, tactile quality.
  3. Wide Color Variety: You can choose from a wide range of thread colors to match your design precisely. 


    1. Higher Initial Cost: One significant drawback is the initial cost. Besides the cost of the shirt, embroidery incurs digitizing fees, which can go up to $50 per design. Moreover, the cost can increase depending on the complexity of your design. The more stitches used, the more expensive it becomes.
    2. Size Matters: Embroidery is perfect for small logos up to 4 inches wide. Larger designs can be more expensive due to the increased stitching and materials required. However, it’s essential to note that the design will last practically forever, even when the t-shirt can no longer withstand other wear.

    Screen Printing:


    1. Cost-Effective for Bulk Orders: Screen printing is cost-effective for large orders, making it ideal for promotional events, team sports, and giveaways.
    2. Full-Color Printing: Screen printing can reproduce vibrant, full-color designs with intricate details, gradients, and shading.
    3. Fast Turnaround: Screen printing can be done quickly once the screens are prepared, making it suitable for tight deadlines.


  1. Less Durable: Compared to embroidery, screen printing may wear out faster, especially on fabrics that undergo frequent washing and stretching.
  2. Limited Texture: Screen printing lacks the tactile depth and texture that embroidery provides, making it less suitable for premium or professional applications.
  3. Setup Costs: While screen printing can be cost-effective for large quantities, setup costs are involved, such as screen creation and ink mixing.


In the end, the choice between embroidery and screen printing depends on your specific needs, budget, and the nature of your design. If you seek a high-quality, professional appearance with exceptional durability, and you don’t mind the initial digitizing fees and potential complexity costs, embroidery is an excellent choice. Keep in mind that it’s best suited for smaller logos up to 4 inches wide, but it will stand the test of time.

On the other hand, if you need vibrant, full-color designs for bulk orders or promotional events, screen printing offers a cost-effective solution with a quick turnaround.

Consider your design, quantity, size requirements, and budget carefully before making your decision. Whichever method you choose, both embroidery and screen printing have their unique appeal and can help you create eye-catching shirts that suit your needs.

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